Aseptic Predis® X4

What happens when leading pioneers bring all their passion, knowledge and experience to the table? A new benchmark is born. The most advanced solution ever developed for sensitive PET packaging, engineered to master every aseptic application with unprecedented performance, flexibility, and ease - from liquid dairy products to teas, juices, nectars, isotonics, enhanced beverages and plant-based drinks.

A new level of performance
FOOD SAFETY WITH EASE LOWER TCO HIGH QUALITY FILLING
240 hours of continuous production
with stop-free product sampling
Minimised maintenance
Integrated single-operator configuration 
Safe, simple and fast changeovers
Membrane-free with zero leaks.
Flexibility for high and low acid,
with particles or pulp.

Safe, proven, unique

Aseptic Predis X4® is the most advanced and most integrated blow-fill-cap solution designed around one priority: your product’s safety. Featuring the proven Predis dry preform sterilisation, it offers the smallest sterile zone. This means the smallest critical control factors for the smallest risk of contamination, while your product always remains protected. 

Built around simplicity

Designed for simplicity, Aseptic Predis X4 enables fast, reliable and robotic changeovers and a single operator can oversee both the X4 and an additional machine simultaneously, depending on your layout. Its 240-hour production with stop-free product sampling, and its short uncompromised cleaning and sterilisation cycles bring a new level of efficiency.

Flexible, by design

Featuring innovative QSense filling, X4 delivers accurate, gentle, fast filling across a wide range of sensitive beverages and containers, including products with fruit and 100% rPET. Fast mold changeovers and cap flexibility enable producers to switch between different SKUs and product categories with minimal downtime.

Sustainable performance

Compared to traditional systems, Aseptic Predis X4 reduces environmental impact by eliminating water use in sterilisation, minimising chemicals, enabling full recovery of cleaning media, and supporting bottle lightweighting. The result? Higher performance, significantly lower resource consumption.

Smart quality control

Aseptic Predis X4 enables advanced traceability integrating Qual-IS™, Sidel's revolutionary and holistic quality control and food safety management system, operating across aseptic production lines.

By integrating all quality control activities, such as sampling planning, laboratory management and traceability, into one intelligent system, Qual-IS ensures a proactive approach to maintaining the highest standards of quality.

Features

Our competitive decontamination solution ensures process and production simplicity.

  • Integrated single-operator configuration
  • Oven synergy for high-performance processing - chemical, heat and UV
  • Safe, simple and fast changeovers that maintain sterility
  • Easy to maintain - compact and accessible design, with fewer components exposed to chemicals

  • The Aseptic Predis X4™ is designed to ensure food safety, product integrity and a longer shelf life for sensitive products without using preservatives. It is built according to hygienic design guidelines from the European Hygienic Engineering & Design Group (EHEDG)
  • Easier decontamination, due to preform smaller surface and smooth shape
  • High level of decontamination - up to Log 6
  • Small aseptic zone - reduced risk of contamination and fewer critical parameters
  • No need for sterilisable blow-moulder - dry H2O2 preform decontamination occurs before oven, preventing recontamination
  • No water usage, no microorganic growth H2O2 residue within bottle ≤ 0.5 ppm
  • Safe and accurate filling - membrane-free magnetic filling, with flow meter control
  • Beverage remains safe in case of extended or emergency stop
  • Safe capping managed by mechanical or brushless capper

Our aseptic output range supports a wide variety of production rates and is suitable for multiple end product possibilities:

  • All sensitive beverages filled, high- or low-acidity, including those with pulp - particle filling capability up to 6 x 6 × 6 mm
  • Innovative QSense filling - the safest valve available on the market for dairy, juice and teas
  • Bottle formats from 100mL to 3L with any bottle shape, round or square.

Compared to traditional aseptic filling systems, the Sidel Aseptic Predis X4 offers optimal cost-efficiency and environmental footprint:

  • No use of water and the lowest chemical use for preform sterilization.
  • Full cleaning media recovery
  • Unlimited bottle lightweighting potential

  • Consolidated partnership with Tetra Pak Processing System
  • Single supplier for packaging lines and processing solutions
  • Lifetime line support offering superior performance
  • Food safety and product integrity secured over time
  • Higher flexibility, quality and efficiency
  • Line solutions with integrated automation at every level and customised to meet product needs
  • Global expertise and local support
  • Minimal waste and low environmental footprint


We focus on customer satisfaction

Always by your side on every step of the way to build, maintain and improve your line performance