Super Combi
The Sidel Super Combi is a fully integrated bottling system that consolidates five key production steps - preform feeding, blow moulding, labelling, filling/capping and cap feeding - into a single intelligent platform. Designed for high and very-high-speed lines producing still water, sparkling water and carbonated soft drinks (CSD), the Super Combi delivers self-optimising performance, reduced footprint and a measurably lower Total Cost of Ownership (TCO) compared to conventional separate-machine configurations.
What is an integrated bottling system?
An integrated bottling system combines multiple packaging line processes into a mechanically and electronically synchronised unit, eliminating the buffers, transfers and handoffs required between standalone machines. The result is fewer product quality risks, a smaller production floor footprint, faster changeovers and a single point of control for the entire process. The Super Combi takes this concept further with machine intelligence that allows autonomous regulation of each integrated module.
Five integrated process steps in one platform
The Super Combi integrates the following five process steps:
- Preform feeding - the modular Sidel EasyFEED ensures top-quality preform transfer from hopper to oven, with fully automatic changeovers and compact ergonomics that prioritise safety and high-speed performance
- Blow moulding - the integrated Sidel Matrix blower delivers high oven efficiency and ultra-lightweight bottle production; Sidel Intelliblower provides patented self-regulation for consistent bottle quality batch after batch
- Labelling - up to three labelling stations configurable in multiple formats, ensuring continuous uptime at very-high line speeds
- Filling and capping - the Sidel Matrix SF100 FM for still beverages uses flow-meter technology for high filling precision; the Sidel Matrix SF300 FM for CSD minimises foaming via swirl deflection
- Cap feeding - the Gebo Optifeed cap feeder provides 4-in-1 storage, orientation, control and elevation, handling closures at high speed with minimal waste
Machine intelligence and self-optimising performance
The Super Combi is equipped with an integrated equipment intelligence suite that enables autonomous performance regulation and long-term enhancement. The intuitive Human-Machine Interface (HMI) guides operators through problem-solving, reducing maintenance time and minimising unplanned downtime. Data-analytics management tracks production performance across all integrated modules, supporting condition-based and predictive maintenance strategies.
TCO and sustainability benefits
By integrating five process steps, the Super Combi reduces the number of motors, drives and control systems required on the line. Synchronised blowing and filling eliminates the need for an air conveyor between blower and filler, cutting energy consumption and contamination risk. Lightweight bottle production reduces material costs and supports rPET integration. The compact footprint reduces facility investment and operational costs.
Sidel Services for the Super Combi
Sidel's dedicated services team supports the Super Combi across the full production lifecycle: from line design and commissioning to performance optimisation and spare parts management. Sidel Services include 365-day technical assistance, scheduled maintenance, mould and conversion services, and operator training programmes available through Sidel Services Online.