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Foam today. Losses tomorrow. Fixed in time.

Evo‑ON detected abnormal rejection rates early, enabling Sidel experts to remotely stabilise the process and restore performance before losses escalated.

Case

  • PET bottling line at a global beverage producer (Eastern Europe)
  • Excess foaming
  • High rejection rates, especially with the 1.5 litre recipe

Diagnosis

  • Detection of an increasing rejection rate on Evo-ON Performance
  • Root cause analysis and identification of the correlation between foaming and rejection rates
  • Identification of the main cause, carrousel pressure instability, thanks to Evo-ON Care

Actions & Results

  • Immediate remote pro-active support, solving of the foaming issue through carrousel settings
  • Reduction of rejection rates by 90%, decrease of non-quality costs
  • Increase of saleable bottle production
Ugo BINI

A packaging line is a complex thing. And sometimes changing a simple parameter on one machine can have repercussions on the entire production process.

Without Evo-ON Performance to detect the problem in real time and Evo-ON Care to understand its causes, resolving the issue would have taken much longer. In this case, we were able to quickly restore production performance remotely with just a few adjustments.

Ugo BINI

Manager Technical Support

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