Rollquattro Evolution top

Sidel Rollquattro Evolution

The proven and versatile roll-fed labelling technology

Labelling PET containers, especially for soft drinks and water, primarily uses wraparound roll-fed technology, applying either paper or plastic labels with hot glue. Sidel Roll-fed labelling solutions deliver the flexibility needed to match all your needs.

 

Sidel Rollquattro Evolution for the following liquid types:

water_CSD_JNSDIT

 

 

 

 

Rollquattro evolution robust carousselThe success of roll-fed technology liespartly inthe plastic label, whichhas physical and practical qualities that make it very attractive to consumers and beneficial for beverages producers. In addition to a high gloss finish, roll-fed labels are waterproof and consequently less likely to be affected by adverse storage conditions. Furthermore, they are able to meet a fast-growing market trend that calls for efficient, high-speed machines able to handle lightweight containers with extremely thin labels.

 

  • Why to choose Sidel Rollquattro Evolution:

    Open All ▼

  • Linear design makes label handling easier

    The Rollquattro Evolution's unique linear station design and ergonomic structure means that operators can control all labelling processes easily.

    • Handles different label materials and thicknesses (laminated, paper, etc.) by adapting vacuum values
    • various labeller configurations available, making it adaptable to many spaces and any layout
    • Ergonomic machine design and high-quality manufacturing
    • Compact footprint: reel stand is structurally integrated into the label station to save space
    • Greater versatility makes complex procedures simpler 

     

  • Faster and smoother operations

    The Rollquattro Evolution's module accessibility and enhanced module elements optimise cutting, glueing and label application processes.

    • Easy and programmable settings simplify handling
    • Large capacity label rolls minimise the operator's workload
    • Label transfer vacuum drum requires no regulation or adjustment and is designed to have total control of the label
    • A unique single rotating cutting blade reduces the need for frequent adjustment, lowering the risk of incorrect cutting, wear and tear, and unnecessary changeover costs
    • Increased space between the label film feeding roller and cutting module lead to smoother operation 

     

  • Highest precision for great results

    The Rollquattro Evolution label transfer drum, glue and cutting modules are designed to deliver high labelling accuracy and quality time after time. 

    • Easy and programmable settings improve label application precision and increase label overlap closure efficiency
    • Unique and patented label transfer drum ensures aesthetics and high-quality labels
    • The automated vacuum, with easy-to-use and programmable settings, increases label tension and stability control
    • Label application and overlap alignment are precise at every speed, even for differently-shaped bottles, with no additional wipe-down system required for label overlap closure
    • Each of the four integrated, single rotating cutting blades is highly durable and designed for up to 5,000 working hours  
    • Glue roller unit makes sure glue remains in excellent condition and is always applied optimally, increasing accuracy without adding complexity
    • Glue roller's knurled pattern design leads to significant glue savings

     

     

  • Smooth format changeovers

    Rollquattro Evolution's unique linear station design makes access to machine modules easy and format changeovers faster.

    • Changeovers can be completed in 30 minutes by one operator
    • Compact footprint and highly accessible structure
    • Adjustments can be made via the HMI for both bottle and label configurations

     

     

  • Minimal maintenance

    The Rollquattro Evolution's ergonomic linear design enables the operator to control all labelling processes and allows for simpler maintenance procedures.

    • Modules can be dismounted from the station and worked on separately
    • Less wearing between the glue-vacuum-drum-cutter roller and no lubrication, decreasing maintenance
    • Glue tank is located under the machine base and can be easily and safely accessed by the operator
    • To reduce cleaning, controlled vacuum prevents labels from entering the glue roller area 

     

  • Sustainable and cost efficient operations

    The Rollquattro Evolution cuts operating costs and minimises energy consumption.

    • Can handle lightweight PET bottles
    • Can save at least 15% of total annual glue consumption.

     

  • Open All ▼

 

 

Range overview
Bottles format Bottle diameter Label height Maximum speed
Up to 2.5 litres 53 - 110 mm 30 - 170 mm 60,000 bph
*bottles per hour - Maximum mechanical output rate, with a speed up kit, according to the bottle's features

 

Rollfed Sidel labelling

  • How to increase the efficicency of your labellers?

    Open All ▼

  • Customise your labeller configuration

    • Icon labelling option1Conveyor:In line, in parallel with 3 star-wheels, in parallel with 4 star-wheels in "U" shape, "L" shape
    • Positive or negative spin
    • Tamper evident applicator
    • Label coding devices:Ink-jet, laser
    • Empty bottle pressurisation
    • Shrinking tunnel: For Roll On Shrink On (ROSO) labels

  • Improve your labeller flexibility

    • Icon-clockSMAR™ cutting system:Label's aesthetics and material savings are improved.
    • Label reel auto-splicing:Continuous film feeding system avoids labeller stoppage.
    • Motorized labelling station height adjustment:Labelling station position is defined from the Human Machine Interface for faster changeover time.
    • Adjustable feed screw:The feed screw position is adjusted to the bottle dimensions for maximum stability and pitch control.

  • Keep your top labelling quality

    • Icon_cogLabel detection:The labeller is stopped when a label remains on the vacuum drum.
    • Vision system:Bottles are correctly oriented before label application on a specific area at high speed.
    • Three channel distributor:The positive control and release of the label during application improve labelling quality.
    • Changeover storage cart:Customised parts are well ordered, easily located and picked out. 

  • Enhance your labelling efficiency

    • Icon_bottlesGlue fumes extractor:The elimination of the glue fumes increases the labelling station performances and keeps a cleaner production environment.
    • Guides for lightweight bottles:The bottles keep stable to maintain consistent efficiency by avoiding frequent labeller stoppages.
    • Cutting system Upgrade (ELAU): The higher tolerance to label imperfection allows better labelling efficiency.

  • Reduce your labeller maintenance

    • Icon_settingGlue filament extractor:Glue particles and vapours are removed to reduce vacuum drum cleaning.
    • Belt transmission:Only the belt needs to be replaced which reduces maintenance costs. The format changeovers managed from the operator panel are fast.
    • Automatic greasing of the vacuum drum:The automatic lubrication operations avoid labeller stoppage for maintenance.
    • Quick release platform:The platform design with simplified assembly reduces changeover times.

  • Open All ▼