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Sidel Hot Melt

Cost efficient and reliable wrap-around pre-cut labelling

Beverages and food industry players are particularly concerned with the costs of machines and materials and want to optimize their large investment. With its simple structure, user-friendly design and minimal footprint, the Sidel Hot Melt labeller offers a high quality and cost efficient solution. 

 

Sidel Hot Melt labeller for the following liquid types:

water_CSD_JNSDIT

LDP_oil_HPC

 

 

 

 

Labelling process transfer wheelThe Sidel Hot Melt labeller is an automatic rotary hot glue labelling machine with a production speed of up to 72,000 bottles per hour. The Hot Melt labeller applies complete wrap-around pre-cut plastic labels on glass, plastic and metal containers for liquids such as water, soft drinks, food, home and personal care products.

Based on a simple and proven design structure, the Hot Melt labeller is exceptionally reliable and efficient, easy to use, and requires minimal maintenance and running costs.

 

  • Why to choose Sidel Hot Melt labeller:

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  • Reliable and accurate process for a high-quality labelling  

    The Hot Melt gluing system for wraparound labels ensures efficient and precise label application and contributes to a great looking finish.

    • Its robust carousel transmission and machine structure offer reliable operations.
    • An applicator equipped with guns applies the glue in spirals very precisely on the container
    • The gun never comes into direct contact with the container to avoid misalignments of the containers and ensuring uniform label pick-up
    • Gluing system for wraparound labels on bottles improves label adhesion by reducing the presence of impurities
    • When the label is wrapped around the container, the coating head in the magazine applies a thin strip of hot-melting glue at a temperature of 120-170°C along the label edge to ensure that the edges of the label adhere completely 

     

  • Cost-efficient and sustainable label application  

    Optimised glue usage ensures accurate adhesive application and contributes to reduced operational costs.

    • The precise application of glue with reduced glue leakage and carbonization results in minimal glue waste.
      • No glue circulation within the system means there is no need to replace contaminated or degraded glue.
      • Precise glue application minimises energy consumption and reduces operating costs.

     

  • Flexible and user-friendly  

    Hot Melt's straightforward design makes the machine very accessible and easy to use and maintain.

    • It can handle apply wraparound labels to both round containers with belt-driven platforms and irregularly shaped or orientated containers with servomotor-driven platforms
      • The set-up procedures for container changeovers are fast and simple, and all adjustments can be made via HMI.
      • The simple machine design reduces maintenance operations and allows shorter and more efficient cleaning times
      • With a compact footprint, the Hot Melt's station design allows the operator to control the entire labelling process.
      • The easy access to the labeller reduces workplace-related risks and improves safety conditions.
      • The machine can be installed in various configurations depending on the available space. In addition to the in-line configuration, the machine can be installed in parallel or alternative layouts.

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Range overview
Labelling station Bottle diameter Label lengths  Label height Maximum speed
Hot Glue 53 - 110 mm 177 - 360 mm 30 - 170 mm 48,000 bph
*bottles per hour - Maximum mechanical output rate, with a speed up kit, according to the bottle's features

 

 

Hot Melt Sidel Labelling

 

  • How to increase the efficicency of your labellers?

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  • Customise your labeller configuration  

    • Icon labelling option1Conveyor:In line, in parallel with 3 star-wheels, in parallel with 4 star-wheels in "U" shape, "L" shape
    • Positive or negative spin
    • Tamper evident applicator
    • Label coding devices:Ink-jet, laser
    • Empty bottle pressurisation
    • Shrinking tunnel: For Roll On Shrink On (ROSO) labels

  • Improve your labeller flexibility  

    • Icon-clockSMAR™ cutting system:Label's aesthetics and material savings are improved.
    • Label reel auto-splicing:Continuous film feeding system avoids labeller stoppage.
    • Motorized labelling station height adjustment:Labelling station position is defined from the Human Machine Interface for faster changeover time.
    • Adjustable feed screw:The feed screw position is adjusted to the bottle dimensions for maximum stability and pitch control.

  • Keep your top labelling quality  

    • Icon_cogLabel detection:The labeller is stopped when a label remains on the vacuum drum.
    • Vision system:Bottles are correctly oriented before label application on a specific area at high speed.
    • Three channel distributor:The positive control and release of the label during application improve labelling quality.
    • Changeover storage cart:Customised parts are well ordered, easily located and picked out. 

  • Enhance your labelling efficiency  

    • Icon_bottlesGlue fumes extractor:The elimination of the glue fumes increases the labelling station performances and keeps a cleaner production environment.
    • Guides for lightweight bottles:The bottles keep stable to maintain consistent efficiency by avoiding frequent labeller stoppages.
    • Cutting system Upgrade (ELAU): The higher tolerance to label imperfection allows better labelling efficiency.

  • Reduce your labeller maintenance  

    • Icon_settingGlue filament extractor:Glue particles and vapours are removed to reduce vacuum drum cleaning.
    • Belt transmission:Only the belt needs to be replaced which reduces maintenance costs. The format changeovers managed from the operator panel are fast.
    • Automatic greasing of the vacuum drum:The automatic lubrication operations avoid labeller stoppage for maintenance.
    • Quick release platform:The platform design with simplified assembly reduces changeover times.

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