
SIDEL ASEPTIC COMBI, WET BOTTLE
Achieve reliable and efficient aseptic production
The Sidel Aseptic Combi Sensofill is based on our proven blowing and aseptic filling technologies, integrated into a single enclosure with traditional wet bottle decontamination to ensure beverage integrity through the supply chain.
Sidel Aseptic Combi Sensofill for all liquid types:
This Combi solution utilises wet bottle decontamination technology within the smallest footprint possible, achieving a high level of decontamination while ensuring total bottle sterility and microbiological safety.
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The benefits of Sidel Aseptic Combi Sensofill
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Reliable bottle decontamination
With traditional wet bottle decontamination technology, this aseptic Combi offers reliable decontamination:
Multi-wheel system - combines mechanical, thermal and chemical action for internal and external bottle decontamination
- Perfect decontamination of all bottle surfaces - treatment's high pressure, temperature and repetition ensure consistently reliable results
- Residue-free - high-pressure sterile water pulses eliminate all chemicals from bottle before filling
- Total package sterility - full decontamination of bottle and caps
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Safe production
Integrated into a single closed production environment, the Sidel Aseptic Combi Sensofill ensures total food safety and product integrity:
- Total package and beverage protection through integrated blow-fill-cap configuration, with no intermediate bottle conveying
- Bottle and cap decontamination up to Log 6
- Chemical residue in filled and capped bottle ≤ 0.5 ppm
- Hygienic and accurate - membrane-free magnetic filling valve, with flow meter control
- Beverage remains safe in case of extended or emergency stop
- Safe capping with mechanical or brushless capper
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Easy operation
The Combi Sensofill ensures production simplicity by integrating all functions into a single enclosure:
- Ergonomic equipment - single-operator management
- Maximum operator safety - working area outside of closed equipment environment
- Optimised line layout - smaller footprint compared to standalone setups
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High-performance production
Based on Sidel's latest technologies, this Combi continually maximises production uptime:
95% efficiency with positive bottle neck handling between blowing and filling
- Up to 2,400 bottles per hour per mould
- Dual-speed filling - simple, streamlined filling circuit for recipe optimisation
- Precise and accurate filling with magnetic filling valve
- Maximum continuous production time of 165 hours
- Reduced downtime - 3-hour cleaning and sterilisation cycle between productions
- Quick changeovers for bottles and caps
- Versatile production - same valve fills milk, juice and tea
- Handles any bottle shape, round or square
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Cost-efficient and sustainable
The Combi's single enclosure allows for more cost-efficient and sustainable production:
- Optimised lightweighting compared to other bottle decontamination technologies
- Up to 45 % reduction in oven's electrical consumption with fewer heating modules and lamps
- Reduced physical footprint without air conveyor
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