SIDEL ASEPTIC COMBI, WET BOTTLE

Achieve reliable and efficient aseptic production

The Sidel Aseptic Combi Sensofill is based on our proven blowing and aseptic filling technologies, integrated into a single enclosure with traditional wet bottle decontamination to ensure beverage integrity through the supply chain.

Sidel Aseptic Combi Sensofill for all liquid types:

• Juices, Nectars, Soft Drinks, Isotonics and Teas
• Liquid Dairy Products

This Combi solution utilises wet bottle decontamination technology within the smallest footprint possible, achieving a high level of decontamination while ensuring total bottle sterility and microbiological safety.

• The benefits of Sidel Aseptic Combi Sensofill

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• Reliable bottle decontamination

   

  With traditional wet bottle decontamination technology, this aseptic Combi offers reliable decontamination:

  • Multi-wheel system - combines mechanical, thermal and chemical action for internal and external bottle decontamination
  • Perfect decontamination of all bottle surfaces - treatment's high pressure, temperature and repetition ensure consistently reliable results
  • Residue-free - high-pressure sterile water pulses eliminate all chemicals from bottle before filling
  • Total package sterility - full decontamination of bottle and caps

• Safe production

   

  Integrated into a single closed production environment, the Sidel Aseptic Combi Sensofill ensures total food safety and product integrity:

  • Total package and beverage protection through integrated blow-fill-cap configuration, with no intermediate bottle conveying
  • Bottle and cap decontamination up to Log 6
  • Chemical residue in filled and capped bottle ≤ 0.5 ppm
  • Hygienic and accurate - membrane-free magnetic filling valve, with flow meter control
  • Beverage remains safe in case of extended or emergency stop
  • Safe capping with mechanical or brushless capper

• Easy operation

   

  The Combi Sensofill ensures production simplicity by integrating all functions into a single enclosure:

  • Ergonomic equipment - single-operator management
  • Maximum operator safety - working area outside of closed equipment environment
  • Optimised line layout - smaller footprint compared to standalone setups

• High-performance production

   

  Based on Sidel's latest technologies, this Combi continually maximises production uptime: 

  • 95% efficiency with positive bottle neck handling between blowing and filling
  • Up to 2,400 bottles per hour per mould
  • Dual-speed filling - simple, streamlined filling circuit for recipe optimisation
  • Precise and accurate filling with magnetic filling valve
  • Maximum continuous production time of 165 hours
  • Reduced downtime - 3-hour cleaning and sterilisation cycle between productions
  • Quick changeovers for bottles and caps
  • Versatile production - same valve fills milk, juice and tea
  • Handles any bottle shape, round or square 

• Cost-efficient and sustainable

   

  The Combi's single enclosure allows for more cost-efficient and sustainable production:

  • Optimised lightweighting compared to other bottle decontamination technologies
  • Up to 45 % reduction in oven's electrical consumption with fewer heating modules and lamps
  • Reduced physical footprint without air conveyor

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