All three configurations have the same core elements: the aseptic filler designed for packaging sensitive products (non-carbonated beverages, fruit juices and smoothies, and dairy products) plus an aseptic capper.

Productivity

• Up to 120 hours of uninterrupted production,
• Sterile production also guaranteed during format or product changeovers,
• Three hours required for internal and external cleaning (from the last to the first bottle).

Flexibility

• Cap and bottle format changeovers are made without opening the isolator and therefore with no loss of sterility,
• Various solutions for product changeover,
• Both flat and sport caps can be used.

Total sterility and food safety

• Optimal efficiency of the external cleaning system (COP) using an alkaline solution,
• Sanitation solution speed during CIP over 1.5 m/sec,
• Product protected during the filling stage by a unidirectional air flow oriented on the bottle,
• Maximum hygiene due to completely welded isolator structure.

User friendly

• Streamlined machine operations and maintenance thanks to ergonomic design,
• Operations can be carried out with sterile gloves,
• More intuitive operator panel graphics,
• All operations traceable by storing all critical parameters (CCP),
• New software aid for preventive maintenance.

Advantages of the filling valve

• Easy to clean and total protection of product sterility (thanks to valve with no membranes),
• Minimal foam and head space formation (guaranteed by two-speed filling system),
• Handles pulp and small packaging formats.

Advantages of Sensofill™ FMa

Sensofill™ FMa is a new aseptic filler that sterilizes bottles by using wet technology.

Aseptic efficiency

• Maximum effectiveness in internal and external bottle and cap sterilization (with high-pressure peracetic acid spray)
• Complete external sterilization of bottle neck thanks to multiwheel system,
• Chemical residues minimized,
• Minimal water consumption thanks to two-pulsation rinsing,
• Constant and highly reliable sterilization guaranteeing end product.

Flexibility

• Lightweight bottles can be used
• No limits in choice of preforms.

Advantages of Combi Sensofill™ FMa

Combi Sensofill™ FMa combines blow molding, wet bottle sterilization, filling and capping in a single system offering optimal efficiency with minimal footprint.

Productivity

• Excellent production flow and greater overall effectiveness (thanks to the absence of conveyors between blow molding machine and filler),
• Minimal risk of bottle damage due to the absence of mechanical forces acting on the bottle body during conveying.

Flexibility

• No limits to packaging shape (thanks to direct bottle flow from preform infeed to filler).

Total food safety

• Bottles are transferred without air conveyors, keeping their microbiological content under control before they enter aseptic filler

The advantages of Combi Predis™ FMa

Combi Predis™ FMa combines blow molding, dry preform sterilization, filling and capping in a single economical and eco-friendly system.

TCO with low environmental impact

• Zero water consumption by using hydrogen peroxide vapor for dry preform sterilization,
• No extra energy is consumed because heat from chemical agents oven is recycled,
• Negligible use of chemical agents,
• Lightweight bottles can be used,
• Minimal risk of bottle damage due to the absence of mechanical forces acting on bottle body during conveying,
• Reduced number of machines required and minimal footprint (thanks to PredisTM).

Total food safety

• 100% preform sterilization.

Sensofill™ FMa - Technical data

Products handled	Sensitive non-carbonated products (low and high acidity), fruit juices and smoothies, dairy beverages
Containers	PET, PP, HDPE bottles (various capping solutions)
Filling system	Electro-magnetic flow meters, filling in aseptic environment, two-speed filling system, high precision, no membranes
Output	Up to 60,000 bph for 500 ml
Filling valve range	From 32 to 100 filling valves
Capping unit range	Aseptic mechanical or brushless capper From 12 to 30 capping heads

Combi Sensofill™ FMa – Technical data

Products handled	Sensitive non-carbonated products (low and high acidity), fruit juices and smoothies, dairy beverages
Containers	PET and PP bottles (various capping solutions)
Filling system	Electro-magnetic flow meters, filling in aseptic environment, two-speed filling system, high precision, no membranes
Output	Up to 60,000 bph for 500 ml
Filling valve range	From 32 to 100 filling valves
Capping unit range	From 12 to 30 capping heads

Combi Predis™ FMa - Technical data

Products handled	Sensitive non-carbonated products (low and high acidity), fruit juices and smoothies, dairy beverages
Containers	PET and PP bottles (various solutions)
Filling system	Electro-magnetic flow meters, filling in aseptic environment, two-speed filling system, high precision, no membranes
Output	Up to 36,000 bph for 1,500 ml
Filling valve range	From 32 to 100 filling valves
Capping unit range	From 12 to 30 capping heads